Scotsman F0522 Wartungshandbuch

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Introduction
These ice machines are the result of years of
experience with flaked and nugget ice machines.
The latest in electronics has been coupled with the
time tested Scotsman flaked ice system to provide
reliable ice making and the features needed by
customers.
The features include easily accessible air filters,
simple conductivity water level sensing, evaporator
clearing at shut down, photo-eye sensing bin
control and the ability to add options.
September 2009
Page 1
N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522
Air, Water or Remote Service Manual
Table of Contents
Installation: .......................Page 2
Location: ........................Page 3
F0522, F0822, N0522, or N0822 Cabinet Layout . . . Page 4
F1222, F1522, N1222 or N1522 Cabinet Layout . . . Page 5
Unpacking & Install Prep ................Page 6
Water ..........................Page 7
Electrical ........................Page 8
Refrigeration - Remote Condenser Models ...... Page 9
Remote Condenser Location - Limits ......... Page 10
For The Installer: Remote Condenser ......... Page 11
Precharged Line Routing ................Page 12
Coupling Instructions ..................Page 13
Final Check List ....................Page 14
Controller ........................Page 15
AutoAlert and Display Code .............. Page 16
Component Indicator Lights .............. Page 17
Electrical Component Details ............. Page 18
Refrigeration ......................Page 19
Initial Start Up .....................Page 20
Sequence of Operation .................Page 21
Water System .....................Page 23
Air Cooled Refrigeration ................ Page 24
Water Cooled Refrigeration .............. Page 25
Remote Air Cooled Refrigeration ........... Page 26
How Ice Is Made ....................Page 27
Technical Information ................. Page 28
Heat Load, Charge and Condenser GPM ....... Page 29
Refrigeration System Pressures ............ Page 30
Maintenance ......................Page 31
Maintenance: Scale Removal ............. Page 32
Maintenance: Check Top Bearing ........... Page 33
Service Top Bearing ..................Page 34
Check Gear Reducer Lubricant ............ Page 35
Maintenance: Sensors .................Page 36
Service Diagnosis - Air Cooled ............. Page 37
Service Diagnosis - Water Cooled ...........
Page 38
Service Diagnosis - Remote .............. Page 39
Service Diagnosis - Remote .............. Page 40
Service Diagnosis - Refrigeration System Failure . . . Page 41
Service Diagnosis - Optional Ice Level Controls .... Page 42
Options .........................Page 43
Options: Bin Thermostat ................Page 44
Repair Procedures: Bearing And Breaker ....... Page 45
Repair Procedures: The Auger ............. Page 46
Auger and Evaporator Inspection ........... Page 47
Repair Procedures: The Water Seal .......... Page 48
Repair Procedures: Replace the Evaporator: ..... Page 49
Repair Procedures: The gear reducer ......... Page 50
Repair Procedures: Thermostatic Expansion Valve . . Page 51
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Inhaltsverzeichnis

Seite 1 - Table of Contents

IntroductionThese ice machines are the result of years ofexperience with flaked and nugget ice machines.The latest in electronics has been coupled wit

Seite 2 - Installation:

Remote Condenser Location - LimitsUse the following for planning the placement of thecondenser relative to the ice machineLocation Limits - condenser

Seite 3

For The Installer: Remote CondenserLocate the condenser as near as possible to theinterior location of the ice machine.Keep condenser at least 2 feet

Seite 4 - Note: Bin Top Cut-outs for

Precharged Line RoutingDo not connect the precharged tubing until allrouting and forming of the tubing is complete. Seethe Coupling Instructions for f

Seite 5

Coupling InstructionsThe couplings on the ends of the pre-charged linesets are self-sealing when installed properly.Follow these instructions carefull

Seite 6 - Unpacking & Install Prep

Final Check ListAfter connections,1. Wash out the bin. If desired, the interior of thebin could be sanitized.2. Locate the ice scoop (if supplied) and

Seite 7

ControllerSeptember 2009Page 15N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service ManualCleanCodeDisplayComponent Oper

Seite 8 - Electrical

AutoAlert and Display CodeThe controller uses indicator lights to provide theuser with information on Power, Status, Water orTime to Clean. These are

Seite 9

Component Indicator LightsThe controller has six lights to indicate componentoperation:Bin Eyes Blocked•This light is ON when the photo-electric icese

Seite 10 - 40.35"

Electrical Component DetailsCompressor•Operated by the compressor contactor.Contactor•Operated by the controller. Line voltage coil.When energized the

Seite 11 - To Remote Condenser

RefrigerationRefrigerant: R-404ACompressors: Copeland or Tecumseh hermeticby modelExpansion valve: Non adjustable, internallyequalized.Condensers: Air

Seite 12 - Precharged Line Routing

Installation:This machine is designed to be used indoors, in acontrolled environment. Operation outside the limitslisted here will void the warranty.A

Seite 13 - Coupling Instructions

Initial Start Up1. Turn the water supply on.2. Switch the electrical power on. Confirm voltageis correct for the model.3. Push and release the On butt

Seite 14

Sequence of OperationThe ice machine’s function is to continuouslyproduce ice until the ice level control senses thatthere is enough ice in the bin or

Seite 15 - Controller

Refrigeration SystemThe refrigeration system is monitored by the highpressure cut out switch. If the refrigerationdischarge pressure exceeds the pre-s

Seite 16 - AutoAlert and Display Code

Water SystemWater enters the machine through the 3/8" maleflare at the rear of the cabinet, goes to the waterreservoir which it enters through th

Seite 17

Air Cooled RefrigerationThe compressor concentrates the heat from icemaking into high pressure, hot discharge gas. Thehigh pressure forces the gas to

Seite 18

Water Cooled RefrigerationThe compressor concentrates the heat from icemaking into high pressure, hot discharge gas. Thehigh pressure forces the gas t

Seite 19 - Refrigeration

Remote Air Cooled RefrigerationThe compressor concentrates the heat from icemaking into high pressure, hot discharge gas. Thehigh pressure forces the

Seite 20

How Ice Is MadeRefrigeration effect is applied to the water betweenthe auger and the evaporator. When that water'stemperature drops to its freezi

Seite 21 - Sequence of Operation

Technical InformationPressure SwitchesCompressor Amp DrawAuger Drive Motor AmpsSeptember 2009Page 28N0422, F0522, N0622, F0822, N0922, F1222, N1322, F

Seite 22

December 2009Page 29N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service ManualHeat Load, Charge and Condenser GPMHeat L

Seite 23 - Water System

Location:While the machine will operate satisfactorily withinthe air and water temperature limits, it will producemore ice when those temperatures are

Seite 24 - Air Cooled Refrigeration

Refrigeration System PressuresSeptember 2009Page 30N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service ManualRefrigerat

Seite 25 - Water Cooled Refrigeration

MaintenanceThis ice machine needs five types of maintenance:•Air cooled and remote models need their airfilters or condenser coils cleaned regularly.•

Seite 26

Maintenance: Scale RemovalNote: Following this procedure will reset thede-scale and sanitize light.1. Remove front panel.2. Push and release the Off b

Seite 27 - How Ice Is Made

Maintenance: Check Top BearingThis task should only be done by a qualifiedservice technicianThe bearing in the breaker should be checked atleast two t

Seite 28

Service Top BearingIf the grease is uniformly white, and the bearinghas no play, no further action is needed. If verygray, rusty, wet or has any embed

Seite 29

Check Gear Reducer LubricantAlthough there is no normal access to the gearreducer lubricant, it can be checked withoutremoval and complete disassembly

Seite 30 - September 2009

Maintenance: SensorsThe control that senses bin full and empty is aphoto-electric eye, therefore it must be kept cleanso it can “see”. At least twice

Seite 31

Service Diagnosis - Air CooledSeptember 2009Page 37N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service ManualSymptom Pr

Seite 32 - Maintenance: Scale Removal

Service Diagnosis - Water CooledSeptember 2009Page 38N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service ManualSymptom

Seite 33 - Bail Clamp

Service Diagnosis - RemoteSeptember 2009Page 39N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service ManualSymptom Probab

Seite 34 - Service Top Bearing

F0522, F0822, N0522, or N0822 Cabinet LayoutSeptember 2009Page 4N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service Man

Seite 35 - Check Gear Reducer Lubricant

Service Diagnosis - RemoteSeptember 2009Page 40N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service ManualSymptom Probab

Seite 36 - Maintenance: Sensors

Service Diagnosis - Refrigeration System FailureSeptember 2009Page 41N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Servic

Seite 37

Service Diagnosis - Optional Ice Level ControlsVari-Smart (KVS)September 2009Page 42N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water o

Seite 38

OptionsVari-SmartOptional adjustable ice level control (KVS)When this option is present there is an adjustmentpost and an additional indicator light t

Seite 39 - Service Diagnosis - Remote

Options: Bin ThermostatAnother bin control method available on thesemachines is a bin thermostat.Type: Opens on temperature fall.Connects: To blue wir

Seite 40

Repair Procedures: Bearing And BreakerNote: Removal of the auger, water seal, evaporatorand gear reducer w/ motor must begin at the top ofthe assembly

Seite 41

Repair Procedures: The AugerTurn off the water to the machine, and unclip theevaporator drain hose, pull it down and drain theevaporator into the bin

Seite 42 - Bin Thermostat

Auger and Evaporator InspectionThe auger must be carefully inspected for wearand scale. The wear areas are the top bearingsurface, drive junction and

Seite 43 - Adjust Ice Level

Repair Procedures: The Water Seal(Assuming all steps to remove the auger havebeen performed.)1. The gear reducer/evaporator assembly will haveto be ex

Seite 44 - Options: Bin Thermostat

Repair Procedures: Replace the Evaporator:(Assuming all the steps for removal of the thrustbearing, breaker, auger, and water seal have beenperformed.

Seite 45 - Disconnect electrical power

F1222, F1522, N1222 or N1522 Cabinet LayoutSeptember 2009Page 5N0422, F0522, N0622, F0822, N0922, F1222, N1322, F1522Air, Water or Remote Service Manu

Seite 46

Repair Procedures: The gear reducer(Assuming that the procedures through removal ofthe water seal have been performed.)1. Remove the electrical wires

Seite 47

Repair Procedures: Thermostatic Expansion Valve1. Remove front panel.2. If the machine was in operation, push andrelease the off button to shut it dow

Seite 48

Unpacking & Install PrepRemove the carton from the skid. Check for hiddenfreight damage, notify the carrier immediately if anyis found. Retain the

Seite 49

WaterThe water supply for ice making must be cold,potable water. There is a single 3/8” male flarepotable water connection on the back panel. Watercoo

Seite 50

ElectricalThe machine does not include a power cord, onemust be field supplied or the machine hard wired tothe electrical power supply. The junction b

Seite 51

Refrigeration - Remote Condenser ModelsRemote condenser models have additionalinstallation needs.The correct remote condenser fan and coil must beconn

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