Scotsman CME1356 Handbuch

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INTRODUCTION
This product manual contains the information
needed for the setup, installation, initial start up,
sanitation and maintenance of this ice machine.
Keep it for future reference.
There are 2 models covered in this manual:
CME1356, having 5 evaporators
CME1656, having 6 evaporators
Be certain that the information applies to the model
in question. If no model is listed, the information
applies to all models.
This manual is organized in the same way as the
expected use of the machine, it begins with
specifications, goes thru unpacking and setup,
shows where everything is; continues with initial
start up, then describes how it works. After that is
the sanitation section, followed by service diagnosis
and repair.
TABLE OF CONTENTS
Specifications .................PAGE2
Air Cooled Layout ...............PAGE3
Water Cooled Layout .............PAGE4
Pre-Installation .................PAGE5
Location & Assembly .............PAGE6
Stacking ....................PAGE7
Stacking ....................PAGE8
Bin Control: Installation ............PAGE9
Bin Control ...................PAGE10
Plumbing ....................PAGE11
Electrical ....................PAGE12
After Utility Connections ............PAGE13
Component Description and Function .....PAGE14
System Controller ...............PAGE15
Initial Start Up .................PAGE16
Adjustments ..................PAGE17
Adjustments ..................PAGE18
How To Operate The System Controller . . . PAGE 19
How The Electronic Cuber Works .......PAGE20
How The Electronic Cuber Works .......PAGE21
Technicians Only: Freeze Cycle Operational
Sequence ...................PAGE22
Technicians Only: Harvest Cycle Operational
Sequence ...................PAGE23
Sanitation and Cleaning ............PAGE24
Additional Maintenance ............PAGE25
Additional Maintenance: Water Distributors . . PAGE 26
Additional Maintenance: Inlet Water Valve
Screen .....................PAGE27
Additional Maintenance: Ice Sensors, Condenser
........................PAGE28
Service Diagnosis: Controller Diagnostic Light
Analysis ....................PAGE29
Service Diagnosis ...............PAGE30
Service Diagnosis: Components .......PAGE31
PTCR .....................PAGE32
Operational Characteristics: CME1356 ....PAGE33
Operational Characteristics: CME1656 ....PAGE34
Removal and Replacement ..........PAGE36
Removal and Replacement: System Controller PAGE 37
Removal and Replacement: Water Level Sensor
........................PAGE37
Removal and Replacement: Fan Blade and/or Fan
Motor .....................PAGE38
Access Valves .................PAGE39
Liquid Charging ................PAGE40
Before Calling for Service ...........PAGE41
Parts Lists and Wiring Diagrams are Located in the Center of this Manual
CME1356 and CME1656
May 2000
Page 1
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Inhaltsverzeichnis

Seite 1 - CME1356 and CME1656

INTRODUCTIONThis product manual contains the informationneeded for the setup, installation, initial start up,sanitation and maintenance of this ice ma

Seite 2

Bin ControlBin ThermostatBracketMount ThermostatCapillary Tube HereBin ThermostatCapillary TubeAttach Thermostat Bulb to BracketMinimize ExcessTube in

Seite 3

PlumbingPotableWater InletVentWater InletDrainBin DrainFloor DrainAll models require an adequate potable watersupply and a gravity drain. The recommen

Seite 4

ElectricalAll models must be installed with the correct wiresize and type per the National Electric Code.Locate the nameplate on the back of the cabin

Seite 5 - 4.0"

After Utility Connections1. Level the cabinet, use the leg levelers on theend of the legs to adjust the cabinet height.2. Wash out the bin. If desired

Seite 6

Component Description and FunctionReservoir: Contains the water for ice making.Water Inlet Valve: Opens to allow water into thereservoir.Water Level S

Seite 7

AutoIQ ControllerIndicator Lights:• Bin Full: On when bin is full, goes on andoff as ice falls during a harvest cycle.• Freeze: On when the unit is in

Seite 8

Initial Start Up1. Remove the front panel.2. Locate the AutoIQ Controller.3. Switch on the electrical power. The controller’sindicator lights all flas

Seite 9

AdjustmentsIf there was a problem during Initial Start Up:If an error light came on, check the following.1. Water error.A water error could have been

Seite 10

AdjustmentsHow to adjust the water cooled dischargepressureWater cooled models use a water regulating valveto control how much cooling water flows thr

Seite 11

How To Operate The AutoIQ ControllerThe AutoIQ Controller is amicroprocessor based devicethat receives input from severalsources and switches variousc

Seite 12

SpecificationsThese ice machines are designed to be installedindoors, in a controlled environment. They canoperate satisfactorily under a wide variety

Seite 13

How The Electronic Cuber WorksController Inputs:1. Reservoir water temperature. This ismeasured by a thermistor located in the waterpump outlet.2. Dis

Seite 14

How The Electronic Cuber WorksThis section is intended for the technician. It is notnecessary for the normal operation andmaintenance of the machine.T

Seite 15

Technicians Only: Freeze Cycle Operational SequenceAssuming the machine has been operational, theFreeze cycle begins with the end of the HarvestCycle:

Seite 16

Technicians Only: Harvest Cycle Operational SequenceHarvestThe (air cooled model) fan is off.The purge valve opens, and will remain open for74 seconds

Seite 17

Sanitation and CleaningIt is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition. Withouthuman intervention,

Seite 18

Additional MaintenanceTo drain reservoir completely (if desired):1. Remove front panel.2. Push and hold the Off button.3. Push and hold the Clean butt

Seite 19

Additional Maintenance: Water DistributorsIt may become necessary to remove the waterdistributors from the top of the evaporator andclean (de-minerali

Seite 20

Additional Maintenance: Inlet Water Valve ScreenThe inlet water valve has a screen on its inlet sideto keep debris from flowing into the valve. In som

Seite 21

Additional Maintenance: Ice Sensors, CondenserThe ice sensors use a system of infrared emittingand receiving components to sense ice. They arelocated

Seite 22

Service Diagnosis: Controller Diagnostic Light AnalysisProblem or Symptom Possible Cause Probable CorrectionMachine is off Bin is full, ice in cube po

Seite 23

6.00 in15.2 cmDUMPVALVEDRAIN3/4" F.P.T..88 DIA. KNOCKOUTELECTRICAL INLET2.50 in6.4 cm2.82 in7.2 cm1.96 in5.0 cmWATER INLET3/8" FLARECONDENSE

Seite 24

Service DiagnosisProblem or Symptom Possible Cause Probable CorrectionUnit is off because ofa “Harvest Problem”Bin controls did not senseice falling,

Seite 25

Service Diagnosis: ComponentsProblem or Symptom Possible Cause Probable CorrectionFan motor does notturn. Refrigerationlight may be onsteadily or blin

Seite 26

PTCRThe “D” series cubers use a PTCR (PositiveTemperature Coefficient Resistor) in place of aconventional start relay and start capacitor.Power from t

Seite 27

Operational Characteristics: CME1356Cycle Times (minutes):System Pressures (PSIG):Refrigerant Charge, R-404A• Air cooled: 64 ounces• Water cooled: 62

Seite 28

Operational Characteristics: CME1656Cycle Times (minutes):System Pressures (PSIG):Refrigerant Charge, R-404A• Air cooled: 64 ounces• Water cooled: 62

Seite 29

Removal and ReplacementWater Pump1.Disconnect the electrical power.2. Remove the left front panel.3. Check that controller lights are out.4. Unplug wa

Seite 30

Removal and Replacement: AutoIQ Controller1. Disconnect the electrical power.2. Remove the front panel.3. Remove mounting screw holding controller toc

Seite 31

Removal and Replacement: Water Level Sensor1. Remove front panel.2. Push and hold the OFF button. Release it whenthe machine stops.3. Trace wire harne

Seite 32

Removal and Replacement: Fan Blade and/or Fan Motor1. Disconnect electrical power.2. Remove left front and top panels.If stacked, removal is possible

Seite 33

Access ValvesTo use the access valves:1. Be sure that the valve is closed. Remove thestem cap and insert a 3/16" allen wrench. Checkthat the valv

Seite 34

INLET WATER3/8" FLARECONDENSER DRAIN1/2" F.P.T.CONDENSER INLET3/8" F.P.T.ICEOPENINGICEOPENINGPLAN VIEWBACK VIEW6.00 in15.2 cmMINIMUM FO

Seite 35

Liquid ChargingBecause R-404A is a near-azeotrope, only liquidrefrigerant can be used to recharge therefrigeration system. To do that may take somespe

Seite 36

Before Calling for ServiceCheck the following:1. Has the water supply to the ice machine or building been shut off? If yes, theice machine will automa

Seite 37

Subject: New Ice Sensors in CME1356, CME1656 and CME2006. New IceSensors, new Water Level Sensors and new Controllers in CME306 andCME456.Ice Sensors:

Seite 38

Photo-Eye Module Separatedfrom HolderRoute Wire Under Clip, PushModule Into PlacePush to Release Photo-EyeModuleThe new ice sensor’s have a photo-eye

Seite 39

Pre-InstallationOther Applications:Check Scotsman sales information forrecommendations regarding applications.Check the nameplate for electrical requi

Seite 40

Location & AssemblyThe air cooled models take room temperature airin from the left side and the front and dischargewarm air out the back.A 6 inch

Seite 41

Stacking - Kit KSCME6-LG-BOnly like models may be stacked. Begin after thebottom unit has been placed on the ice storagebin and secured. Stacking requ

Seite 42 - SERVICE BULLETIN

Front-to-BackBracketUpper UnitGasket onPlastic Wall ofLower UnitShield HangerBracketShieldMountingStraps andHardwareStackingGasket for MetalEdges of B

Seite 43

Bin Control: InstallationThe bin control is a thermostat. It must be fieldinstalled after the ice machine has been placed onthe bin.Before starting, r

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