Scotsman C2648 Bedienungsanleitung

Service Manual forModular CuberModel C2648induding Prodigy Plus

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 10For The Installer: Remote CondenserLocate the condenser as near as possible to the int

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 11Precharged Line RoutingDo not connect the precharged tubing until all routing and form

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 12Coupling InstructionsThe couplings on the ends of the pre-charged line sets are self-s

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 13Plumbing RequirementsAll models require connection to cold, potable water. A hand actu

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 14ElectricalThe machine is not supplied with a power cord, one must either be eld insta

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 15Final Check List:1. Is the unit located indoors in a controlled environment?2. Is th

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 16Initial Start UpRemove front and left side panels. Check machine for any packing or wi

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 17AdjustmentsBridge Thickness - For A Service Tech Only1. Push and hold Off till the ma

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 18Use and OperationOnce started, the ice machine will automatically make ice until the b

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 19Switch Panel AreaThe On and Off switches are front accessible at the lower left corner

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 2IntroductionThe design of this modular remote cuber is the result of years of experienc

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 20Options and Other InformationSmart-BoardWhen this option is present there is an additi

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 21Cleaning, Sanitation and MaintenanceThis ice system requires three types of maintenanc

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 2223. Pour one gallon of the sanitizer solution into the reservoir.24. Push and release

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 23Remote condenser and other maintenanceThe condenser ns will need to be cleaned.Push a

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 24What to do before calling for serviceReasons the machine might shut itself off:• Lack

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 25Overall System Types:• Refrigeration: Mechanical remote cooled. Includes reciprocatin

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 26Controller InformationMachine Indicator Lights• Power• Status• Water• CleanCode Di

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 27Controller InformationComponent Indicator Lights• Condenser Fan / Aux (Aux = liquid l

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 28How It WorksFreeze Cycle. At start up the controller drains and rells the reservoir.

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 29Electrical Sequence - Remote CooledPower connected, unit previously switched Off.Contr

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 3Installation: Product SpecicationsLocation LimitationsThis ice system is made up of th

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 30Electrical Component DetailsCompressor• Operated by the compressor contactor.Contacto

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 31Electrical Component DetailsController• Senses ice thickness, water level, water temp

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 32Component Indicator Light TableSystem Indicator Light ONCondenser Fan or Liquid Line

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 33RefrigerationRefrigerant: R-404ACharge: 240 ouncesCompressor: Copeland hermeticCompres

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 34Refrigeration SchematicRemote CondenserSuctionEvaporatorHot Gas ValveTXVLiquid Line Va

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 35Water SystemBatch type. Water reservoir contains full water charge for each ice making

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 36Control OperationStandard control:• Electronic controller operating from a 12 AC volt

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 37Control SafetiesMax freeze time – 45 minutesWhen exceeded, the controller will attempt

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 38RestartsPower InterruptionThe controller will automatically restart the ice machine af

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 39Control Button Use (from standby)Set purge level, 1-5 (1 is minimum, 5 is maximum) or

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 4Model Number DescriptionExample• C2648SR-3D• C=cuber• 24=nominal capacity in 100s of

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 40Problem Likely Cause Probable SolutionNo power to unit Power disconnected Check br

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 41Problem Likely Cause Probable SolutionShut Down on Maximum Freeze Time (continued) Com

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 42Problem Likely Cause Probable SolutionShut down on maximum harvest time (continued) Cu

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 43Test Procedures - SensorsAll electrical components in this ice machine can be diagnose

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 44Ice Thickness Sensor1. Test using the controller’s indicator light. Observe the Ready

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 45Water Level Sensor1. Test using the controller’s indicator lights (sump empty and sum

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 46Temperature Sensors1. Check controller. If the sensor calibration is completely out o

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 47Water PumpsTest using the controller’s indicator lights. 1. Check the indicator light

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 48This light will be ON when the Purge Valve is ON.Purge valveTest using the controller’

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 49Only one water pump is ON when the purge valve light is ONCompressor contactorTest usi

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 5Product Description, Electrical RequirementsIce Machine Dimensions w” x d” x h”Model E

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 50Pressure switchHigh pressure cut out. The high pressure cut out switch will open at a

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 51This light will be ON when the liquid line solenoid has power.Liquid Line SolenoidTest

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 52This light will be ON when the Purge Valve is ON.Inlet Water Solenoid ValveTest using

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 53Harvest AssistTest using the controller’s indicator lights. Harvest Assist Solenoid -

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 54Reservoir RemovalThe reservoir may be removed from the cabinet if needed.1. Drain wate

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 55Controller DifferencesThe controllers are programmed at the factory for the model they

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 560 853251 826612 800903 776074 752105 728966 706607 685018 664159 6440010 6245311 60571

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 57Performance InformationCondenser Intake Air Temp., Degrees F-20 70 80 90 120Cycle

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 58Repair Procedures1. Inlet Water Solenoid Valve2. Disconnect electrical power3. Shut

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 59Harvest Assist1. Remove front panel.2. Push and release Manual Harvest button, when

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 6Condenser and Ice Machine Layouts

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 60Ice thickness sensor1. Push and release the Off switch.2. Remove front and top panel

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 61Electrical Shock HazardDisconnect electrical power before beginningContactor or Contro

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 62Curtain or Curtain SwitchCurtain1. Push and hold the Off button to shut the machine o

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 63Electrical Shock HazardDisconnect electrical power before beginningPurge Valve or Wate

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 64Water pumpsThere are two water pumps. The front pump forces water to the two left evap

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 65Evaporator1. Remove front panel.2. Remove evaporator cover.3. Remove top and right

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 66Compressor1. Remove front panel.2. If the machine was in operation, push and release

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 67Thermostatic Expansion Valve1. Remove front panel.2. If the machine was in operation

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 7WaterThe quality of the water supplied to the ice machine will have an impact on the ti

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 8Panel Removal1. Locate and loosen the two screws at the bottom edge of the front panel

C2648 Prodigy and Prodigy Plus Service ManualJanuary 2015Page 9Remote Condenser LocationUse the following for planning the placement of the condenser