Scotsman CME456R Handbuch

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Introduction
This product manual contains the information
needed for the setup, installation, initial start up,
sanitation and maintenance of this ice machine.
Keep it for future reference.
Be certain that the information applies to the model
in question. If no model is listed, the information
applies to all models.
This manual is organized in the same way as the
expected use of the machine, it begins with
specifications, goes thru unpacking and setup,
shows where everything is; continues with initial
start up, then describes how it works. After that is
the sanitation section, followed by service
diagnosis and repair.
CME456R
December 2000
Page 1
Parts Lists and Wiring Diagrams are in the section at the center of this manual.
Table of Contents
Specifications .............. Page 2
Condenser and Ice Machine Layouts . . Page 3
Pre-Installation .............. Page 4
Location & Assembly ........... Page 5
Bin Control: Optional Installation ..... Page 6
For The Installer: Remote Condenser . . Page 7
Remote Condenser Location ...... Page 8
Coupling Instructions ........... Page 9
Fan Relay Kit .............. Page 10
Electrical ................ Page 11
Plumbing ................ Page 12
After Utility Connections ........ Page 13
Component Location and Function . . . Page 14
AutoIQ Controller ............ Page 15
Initial Start Up .............. Page 16
Adjustments .............. Page 17
How To Operate The AutoIQ Controller Page 18
How The Electronic Cuber Works . . . Page 19
How The Electronic Cuber Works . . . Page 20
Technicians Only: Freeze Cycle Sequence . . .
......................Page 21
Technicians Only: Harvest Cycle Sequence & Other
Notes .................. Page 22
Sanitation and Cleaning ........ Page 23
Additional Maintenance ......... Page 24
Additional Maintenance: Inlet Water Valve Screen
......................Page 25
Additional Maintenance: Ice Sensors, Condenser
......................Page 26
Service Diagnosis: Diagnostic Light Analysis .
......................Page 27
Service Diagnosis ........... Page 28
Service Diagnosis: Components .... Page 29
Service Diagnosis ........... Page 30
Operational Characteristics: CME456R Page 31
Removal and Replacement ....... Page 32
Removal and Replacement: AutoIQ Controller .
......................Page 33
Removal and Replacement: Water Level Sensor
......................Page 34
Refrigerant ............... Page 35
Before Calling for Service ....... Page 36
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Inhaltsverzeichnis

Seite 1 - Introduction

IntroductionThis product manual contains the informationneeded for the setup, installation, initial start up,sanitation and maintenance of this ice ma

Seite 2 - Specifications

Fan Relay KitWhen two CME456Rs are located near each otherand are connected to the same ERC211 remotecondenser, a fan relay kit, KCMR120 is required t

Seite 3

ElectricalAll models must be installed with the correct wiresize and type per the National Electric Code.Locate the nameplate on the back of the cabin

Seite 4 - Pre-Installation

PlumbingCME456RDecember 2000Page 12All models require an adequate potable watersupply and a gravity drain. The recommendationsfor tubing are:•Water su

Seite 5 - Location & Assembly

After Utility Connections1. Wash out the bin. If desired, the interior of thebin could be sanitized.2. Locate the ice scoop (if supplied) and have ita

Seite 6

Component Location and FunctionReservoir: Contains the water used to make ice.Water Inlet Valve: Opens to allow water into thereservoir.Freezing Compa

Seite 7

AutoIQ ControllerIndicator Lights:•Bin Full: On when bin is full, goes on andoff as ice falls during a harvest cycle.•Freeze: On when the unit is in t

Seite 8 - Remote Condenser Location

Initial Start Up1. Remove the front and left side panels.2. Locate and open the liquid line valve.3. Double check quick-connect couplings for leaks.4.

Seite 9 - Coupling Instructions

AdjustmentsIf there was a problem during Initial StartUp:If a diagnostic light came on, check the following.1. Water.A water error could have been det

Seite 10 - Fan Relay Kit

How To Operate The AutoIQ ControllerThe AutoIQ Controller is amicroprocessor based device thatreceives input from several sourcesand switches various

Seite 11 - Electrical

How The Electronic Cuber WorksThis section is intended for the technician. It is not necessary for the normal operation and maintenanceof the machine.

Seite 12 - Plumbing

SpecificationsThis ice machines is designed to be installedindoors, in a controlled environment. It can operatesatisfactorily under a wide variety of

Seite 13 - After Utility Connections

How The Electronic Cuber WorksWater System:Freeze:The water pump forces water to the top of theevaporators. The un-frozen water falls thru thecube def

Seite 14 - December 2000

Technicians Only: Freeze Cycle SequenceAssuming the machine has been operational, theFreeze cycle begins with the end of the HarvestCycle:•Water Inlet

Seite 15 - AutoIQ Controller

Technicians Only: Harvest Cycle Sequence & Other NotesHarvestThe Purge Valve will be open for 40 seconds.The water pump shuts off, it will restart

Seite 16 - Initial Start Up

Sanitation and CleaningIt is the User’s responsibility to keep the ice machine and ice storage bin in a sanitary condition.Without human intervention,

Seite 17 - Adjustments

Additional MaintenanceAdditional Maintenance: Water DistributorsIt may become necessary to remove the waterdistributors from the top of the evaporator

Seite 18

Additional Maintenance: Inlet Water Valve ScreenThe inlet water valve has a screen on its inlet sideto keep debris from flowing into the valve. In som

Seite 19 - Refrigeration System:

Additional Maintenance: Ice Sensors, CondenserThe ice sensors use a system of infrared emittingand receiving components to sense the build up ofice in

Seite 20

Service Diagnosis: Diagnostic Light AnalysisCME456RDecember 2000Page 27Problem or Symptom Possible Cause Probable CorrectionMachine is off Bin is full

Seite 21

Service DiagnosisCME456RDecember 2000Page 28Problem or Symptom Possible Cause Probable CorrectionUnit is off because of a“Harvest Problem”Ice sensors

Seite 22 - Diagnostic Light Code Table

Service Diagnosis: ComponentsCME456RDecember 2000Page 29Problem or Symptom Possible Cause Probable CorrectionFan motor does notturn.Open motor winding

Seite 23 - Sanitation and Cleaning

CME456RDecember 2000Page 3Condenser and Ice Machine LayoutsBin StatBracketMountingHolesBin StatThru HolePlan ViewIce Opening22.00 in55.9 cm3.75 in9.5

Seite 24 - Additional Maintenance

CME456RDecember 2000Page 30Service DiagnosisProblem or Symptom Possible Cause Probable CorrectionPoor Harvest Scale in water system. Clean water syste

Seite 25

Operational Characteristics: CME456RCycle Times:System Pressures (PSIG) (minutes):Number of Evaporators:•2Refrigerant Charge• 192 ounces of R-404ATypi

Seite 26 - Condenser

Removal and ReplacementInlet Water Valve1. Remove the front and left side panels.2. Shut off the water supply.3. Push and release the OFF button.4. Pu

Seite 27

Removal and Replacement: AutoIQ Controller1. Disconnect the electrical power.2. Remove the front panel.3. Remove mounting screw holding controller toc

Seite 28 - Service Diagnosis

Removal and Replacement: Water Level Sensor1. Remove front panel.2. Push and hold the OFF button. Release it whenthe machine stops.3. Trace wire harne

Seite 29 - Service Diagnosis: Components

Refrigerant1. This ice machine uses R-404A or HP62 as arefrigerant. It has several unique characteristics.A. It is a near-azeotrope, and must be liqui

Seite 30

CME456RDecember 2000Page 36Before Calling for ServiceCheck the following:1. Has the water supply to the ice machine or building been shut off? If yes,

Seite 31

Subject: New Ice Sensors in CME1356, CME1656 and CME2006. New IceSensors, new Water Level Sensors and new Controllers in CME306 andCME456.Ice Sensors:

Seite 32 - Removal and Replacement

Photo-Eye Module Separatedfrom HolderRoute Wire Under Clip, PushModule Into PlacePush to Release Photo-EyeModuleThe new ice sensor’s have a photo-eye

Seite 33 - Electric Eyes (Ice Sensors)

Pre-InstallationOther Applications:Check sales literature for additional information.Note: Slope-front bins must have an internal baffle.Scotsman BH37

Seite 34 - Water Temperature Sensor

Location & AssemblyLocate the ice machine indoors. A 6 inch minimumclearance on the back and sides is required for theproper operation and service

Seite 35 - Refrigerant

Bin Control: Optional InstallationThe normal bin control is the ice sensor system. Abin thermostat may be required in some cases, Itmust be field inst

Seite 36

For The Installer: Remote CondenserLocate the condenser as near as possible to theinterior location of the ice maker.Note: The location of the condens

Seite 37 - SERVICE BULLETIN

CME456RDecember 2000Page 8Remote Condenser LocationUse the following for planning the placement of thecondenser relative to the ice machineLocation Li

Seite 38

Coupling InstructionsThe couplings on the ends of the pre-charged linesets are self-sealing when installed properly.Follow these instructions carefull

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