Scotsman FME504 Wartungshandbuch

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INTRODUCTION
To the owner or user: The service manual you are
reading is intended to provide you, and the
maintenance or service technician, with the
information needed to install, start up, clean,
maintain, and service this ice system.
This is a modular ice system that fits a variety of
Scotsman ice storage bins.
Its features include: front service for the freezer,
gearmotor, control box, water reservoir, and bin
control; an electronic control (AutoSentryä) for
monitoring ice level, water level and drive motor
current; a thermostatic expansion valve; and
R-404A as the refrigerant.
NME454, 654 & FME504, 804
January 2007
Page 1
Table of Contents
FOR THE INSTALLER ······································ Page 2
SAMPLE BIN AND MACHINE COMBINATIONS ························· Page 3
FOR THE INSTALLER ······································ Page 4
FOR THE INSTALLER: Location ································· Page 5
FOR THE PLUMBER ······································· Page 6
FOR THE ELECTRICIAN ····································· Page 7
FOR THE INSTALLER ······································ Page 8
INITIAL START UP ········································ Page 9
COMPONENT DESCRIPTION ·································· Page 10
COMPONENT DESCRIPTION ·································· Page 11
CONTROL BOX COMPONENTS ································ Page 12
ELECTRICAL SEQUENCE: ··································· Page 13
OPERATION: Water ······································· Page 14
OPERATION: Refrigeration ··································· Page 15
OPERATION: Performance ··································· Page 16
CLEANING & SANITIZING ···································· Page 17
SENSOR MAINTENANCE ···································· Page 18
AIR COOLED MAINTENANCE ·································· Page 19
BEARING MAINTENANCE ···································· Page 20
AUGER MAINTENANCE ····································· Page 21
SERVICE DIAGNOSIS ······································ Page 22
SERVICE DIAGNOSIS ······································ Page 23
CONTROL SYSTEM DIAGNOSTICS ······························ Page 24
REMOVAL AND REPLACEMENT: Bin Controls ························· Page 25
REMOVAL AND REPLACEMENT: Bearing And Breaker ···················· Page 26
REMOVAL AND REPLACEMENT: Auger ···························· Page 27
REMOVAL AND REPLACEMENT: Water Seal ························· Page 28
REMOVAL AND REPLACEMENT: Evaporator ·························· Page 29
REMOVAL AND REPLACEMENT: Gear Reducer and Motor ·················· Page 30
REFRIGERATION SYSTEM SERVICE ····························· Page 31
WHAT TO DO BEFORE CALLING FOR SERVICE ······················· Page 32
Note this symbol when it appears.
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Inhaltsverzeichnis

Seite 1 - NME454, 654 & FME504, 804

INTRODUCTIONTo the owner or user: The service manual you arereading is intended to provide you, and themaintenance or service technician, with theinfo

Seite 2

COMPONENT DESCRIPTIONControl Box: Contains the electrical controls thatoperate the machine.High Pressure Cut Out Switch: An automaticreset switch sens

Seite 3

COMPONENT DESCRIPTIONEvaporator: A refrigerated vertical tube filled withwater and containing a water seal and auger.Auger: A solid stainless steel do

Seite 4

CONTROL BOX COMPONENTSContactor: A definite purpose contactorconnecting the compressor to the power supply.AutoSentryÔ Control BoardThe control board

Seite 5

ELECTRICAL SEQUENCE:There are 7 indicator lights on the control board:·WTR-OK (Water OK). Green. Normal =Glowing. Glows when there is water in therese

Seite 6

OPERATION: WaterWater enters the machine through the 3/8" maleflare at the rear of the cabinet, goes to the waterreservoir which it enters throug

Seite 7

OPERATION: RefrigerationBeginning at the compressor, the refrigerant iscompressed into a high temperature gas. Thedischarge line directs this gas to t

Seite 8

NME454, 654 & FME504, 804January 2007Page 16OPERATION: PerformanceTypical Low Side Pressure·Air Cooled: 34 - 38 PSIG·Water Cooled: 32 PSIGTypical

Seite 9

CLEANING & SANITIZINGA Scotsman Ice System represents a sizable investment of time and money in any company’s business.In order to receive the bes

Seite 10

1. The bin control is a device that senses light,therefore it must be kept clean so it can “see”. Atleast twice a year, remove the bin control sensors

Seite 11

NME454, 654 & FME504, 804January 2007Page 19Clean the air cooled condenser.The air flow on this model is from front to back, sothe inside of the m

Seite 12

FOR THE INSTALLERThese machines fit the following Scotsmanproducts, check sales literature for other possiblecombinations:·SB480 and extensions (with

Seite 13

The bearing in the breaker should also be checkedat least two times per year.A. Check the bearing by:·removing the ice chute cover·unscrewing the ice

Seite 14

AUGER MAINTENANCEIn some areas, the water supply to the ice makerwill contain a high concentration of minerals, andthat will result in an evaporator a

Seite 15

NME454, 654 & FME504, 804January 2007Page 22SERVICE DIAGNOSISSymptom Possible Cause Probable CorrectionNo ice is made, nothing operates Unit off d

Seite 16

NME454, 654 & FME504, 804January 2007Page 23SERVICE DIAGNOSISSymptom Possible Cause Probable CorrectionWater Leak Drain plugged up Clean out drain

Seite 17

NME454, 654 & FME504, 804January 2007Page 24CONTROL SYSTEM DIAGNOSTICSThe control system consists of:·Control Board·Water Sensor·Ice Sensors·High

Seite 18

BIN CONTROLS (Ice Level Sensors)1. Disconnect electrical power.2. Remove front panel.3. Remove control box cover.4. Locate ice chute, at the base of t

Seite 19

NME454, 654 & FME504, 804January 2007Page 26REMOVAL AND REPLACEMENT: Bearing And BreakerNote: Removal of the auger, water seal,evaporator and gear

Seite 20

To Remove the Auger:Turn off the water to the machine, and unclip theevaporator drain hose, pull it down and drain theevaporator into the bin or a con

Seite 21

To Remove the Water Seal:(Assuming all steps to remove the auger havebeen performed.)1. The gearmotor/evaporator assembly will have tobe exposed.2. Re

Seite 22

To Replace the Evaporator:(Assuming all the steps for removal of the thrustbearing, breaker, auger, and water seal have beenperformed.)1. Recover the

Seite 23

NME454, 654 & FME504, 804January 2007Page 3*Bin Top Kit RequiredSAMPLE BIN AND MACHINE COMBINATIONSFME804 ON BH550*NME654 ON BH801*The Nameplate i

Seite 24

To Check the Motor:1. Remove wires from terminals 1 and 2.2. Use an ohmmeter to check for continuity. Ifthere is none, replace the motor only. If ther

Seite 25

NME454, 654 & FME504, 804January 2007Page 31REFRIGERATION SYSTEM SERVICEGeneral: This ice machine uses R-404A refrigerantand polyolester oil. Do N

Seite 26

NME454, 654 & FME504, 804January 2007Page 32WHAT TO DO BEFORE CALLING FOR SERVICEIf the machine is off, not making ice:1. Check the water supply t

Seite 27

FOR THE INSTALLERLocation:Install the machine be installed in a location whereit has enough space around it to be accessible forservice. A minimum of

Seite 28

NME454, 654 & FME504, 804March 2006Page 5FOR THE INSTALLER: LocationTWO UNITS ON ONE BINALLOW ROOMFOR AIRCIRCULATIONAND SERVICEACCESSALLOW AIR SPA

Seite 29

FOR THE PLUMBERCONFORM TO ALL APPLICABLE CODESWater InletAir Cooled Models: Use38" O.D. copper tubing toconnect cold potable water to the38"

Seite 30

FOR THE ELECTRICIANCONFORM TO ALL APPLICABLE CODESConnect the electrical power to the machine to thewires in the junction box at the rear of the machi

Seite 31

FOR THE INSTALLERFinal Check List1. Is the ice system installed indoors in alocation where the air and watertemperatures are controlled, and wherethey

Seite 32

INITIAL START UPPre-Start Inspection1. Remove the front and side service panels.2. Check that any shipping blocks have beenremoved.3. Inspect the inte

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