Scotsman FM2400 Wartungshandbuch

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INTRODUCTION
To the owner or user: The service manual you
are reading is intended to provide you, and the
maintenance or service technician, with the
information needed to install, start up, clean,
maintain, and service this ice system.
This product contains 2 separate ice making
systems in one cabinet.
The FM2400 is a modular ice system that fits
a variety of Scotsman ice storage bins.
It features: front service for the freezer,
gearmotor, control box, water reservoir, and
bin control; an electronic circuit for monitoring
ice and water level; a thermostatic expansion
valve; and R-502 as the refrigerant.
TABLE OF CONTENTS
Installation
For the Installer
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
For the Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For the Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removal and Replacement
Reservoir and Bin Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bearing and Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Water Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Gearmotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fan Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electronic Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Parts lists and wiring diagrams are in the center of this manual, printed on yellow paper.
FM2400
June, 1989
Page 1
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1 2 3 4 5 6 ... 31 32

Inhaltsverzeichnis

Seite 1 - INTRODUCTION

INTRODUCTIONTo the owner or user: The service manual youare reading is intended to provide you, and themaintenance or service technician, with theinfo

Seite 2 - FOR THE INSTALLER

COMPONENT DESCRIPTIONControl Box: Contains the electrical controlsthat operate the machine.High Pressure Cut Out Switch: A manualreset switch sensing

Seite 3 - Typical Storage Bin - B590

COMPONENT DESCRIPTION: Control BoxContactor: A definite purpose contactorconnecting the compressor and the remotecondenser fan motor to the power su

Seite 4

COMPONENT DESCRIPTIONEvaporator: A refrigerated vertical tube filledwith water and containing a water seal andauger.Auger: A solid stainless steel d

Seite 5 - FOR THE INSTALLER: Location

ELECTRICAL SEQUENCERefer the wiring diagram as needed.The following description applies to either oneof the two ice making systems. They operateindepe

Seite 6 - FOR THE PLUMBER

OPERATION: WaterWater enters the machine through the 3/8"male flare at the rear of the cabinet, splits intotwo separate lines, flows to a straine

Seite 7 - FOR THE ELECTRICIAN

OPERATION: RefrigerationBeginning at the compressor, the refrigerant502 is compressed into a high temperaturegas. The discharge line directs this gas

Seite 8

MAINTENANCE AND CLEANING//////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

Seite 9 - START UP

///////////////////////////WARNING/////////////////////////////Disconnect electrical power beforebeginning.///////////////////////////////////////////

Seite 10 - COMPONENT DESCRIPTION

5. Clean each air cooled condenser. Use avacuum cleaner or coil cleaner if needed. Do NOTuse a wire brush.////////////////////////////WARNING/////////

Seite 11

In some areas the water supply to theicemaker will have a great deal of minerals init, and that will result in an evaporator andauger becoming coated

Seite 12

FOR THE INSTALLERThe FM2400 is designed tofit the following Scotsmanstorage bins:B590 and extensions (with bin top KBT18)BH800 no bin top required.BH1

Seite 13 - ELECTRICAL SEQUENCE

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: NOTHING OPERATESA. Check: Voltage to the unit, restore it if there is none. Compare to the

Seite 14 - OPERATION: Water

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: NOTHING OPERATESH. Check: The gear motor, if it will not run, the compressor will not run.

Seite 15 - OPERATION: Refrigeration

STATUS: GEARMOTOR OPERATES, COMPRESSOR DOES NOTA. Check the compressor relay.The relay is on the circuit board, if it does not supply power to the con

Seite 16 - MAINTENANCE AND CLEANING

SERVICE DIAGNOSIS: Condition - Low Ice ProductionSTATUS: EVERYTHING IS OPERATINGA. Check the air cooled condenser for dirt. Clean as required. Check

Seite 17

WATER RESERVOIR1. Shut off the water supply to the icemaker.2. Remove front panel and reservoir cover.3. To remove float only, pry the mountingflanges

Seite 18 - MAINTENANCE: Air Cooled

REMOVAL AND REPLACEMENT: Bearing And BreakerNote: Removal of the auger, water seal,evaporator and gearmotor must begin at thetop of the assembly.To Re

Seite 19

//////////////////////////////WARNING////////////////////////////Disconnect electrical power.Use care when removing the auger: it hasvery sharp edges.

Seite 20 - NOTHING OPERATES

To Remove the Water Seal: (Assuming all steps to remove the auger havebeen performed.)1. The gearmotor/evaporator assembly willhave to be exposed.2. R

Seite 21

To Replace the Evaporator:(Assuming all the steps for removal of thethrust bearing, breaker, auger, and water sealhave been performed.)1. Discharge th

Seite 22 - STATUS:

REMOVAL AND REPLACEMENT: GearmotorCOVER &OUTPUT GEARASSEMBLYGEAR CASECENTRIFUGALSWITCHAUGER DRIVE MOTORROTOR BEARINGSEALWATER SHEDSEAL///////////

Seite 23 - EVERYTHING IS OPERATING

Installation Limitations:This ice system is designed to be installedindoors, in a controlled environment:Min MaxAir Temperature 500F1000FWater Tempera

Seite 24

Note: The gearcase cover, output gear,bearings and output shaft are a pressedtogether assembly. Replace as a unit.C) Inspect the oil, gears, and beari

Seite 25

///////////////////////////////////////////////////////////////////////WARNING//////////////////////////////////////////////////////////////////These

Seite 26

Water Level1. Unplug “water sen” connector from controlboard.2. Plug “water sen” connector from Scotsmantester into circuit board.a. Move “water” sw

Seite 27 - REPLACING THE WATER SEAL

FOR THE INSTALLERLocation:After uncrating and inspection, the unit isready for installation. It is important that themachine be installed in a locatio

Seite 28

FOR THE INSTALLER: LocationALLOW ROOMFOR AIRCIRCULATIONAND SERVICEACCESSDO NOT STACK ANYTHING INFRONT OF THE MACHINE(S)FM2400June, 1989Page 5

Seite 29

FOR THE PLUMBERCONFORM TO ALL APPLICABLE CODESWater InletAir Cooled Models: The recommended watersupply is clean, cold water. Use 3/8" O.D.coppe

Seite 30 - REMOVAL AND REPLACEMENT

FOR THE ELECTRICIANCONFORM TO ALL APPLICABLE CODESThe electrical power to the unit is suppliedthrough the junction box at the rear of themachine.Check

Seite 31 - CIRCUIT BOARD TESTING

FOR THE INSTALLERFinal Check List1. Is the ice system installed indoors in alocation where the air and water temperaturesare controlled, and where the

Seite 32

START UPPre-Start Inspection1. Remove the front and side service panels.2. Check that the styrofoam shipping blockshave been removed.3. Inspect the i

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